Proper installation is just as important as selecting the right components for any motion control system. While Mounting Brackets may seem like simple hardware, they play a critical role in supporting Gas Springs, Hydraulic Dampers, and Linear Actuators. Incorrect installation can lead to poor performance, excessive wear, safety risks, and even premature equipment failure.

At Newtone Gas Springs, we understand that correctly installed Mounting Brackets help maximize the performance and lifespan of industrial equipment. By avoiding a few common installation mistakes, businesses can improve equipment reliability while reducing maintenance costs.

Why Mounting Brackets Matter

Mounting Brackets provide secure attachment points for motion control components. They ensure that Gas Springs, Hydraulic Dampers, and Linear Actuators operate at the correct angle and distribute loads evenly throughout the system.

Properly selected and installed Mounting Brackets help maintain smooth movement, reduce unnecessary stress on equipment, and improve overall operational safety.

Mistake #1: Choosing the Wrong Mounting Brackets

One of the most common mistakes is selecting Mounting Brackets that are not designed for the application's load requirements or mounting configuration.

Using brackets with insufficient load capacity can result in bending, loosening, or complete failure during operation. Always verify that the Mounting Brackets are compatible with your equipment, operating conditions, and the specific motion control component being installed.

Mistake #2: Incorrect Alignment

Improper alignment is another frequent installation error.

If Mounting Brackets are positioned incorrectly, Gas Springs or Linear Actuators may operate under unnecessary side loads. This creates uneven wear, increases friction, and reduces the lifespan of both the brackets and the connected components.

Taking time to ensure accurate alignment during installation helps maintain smooth and reliable movement.

Mistake #3: Using Incorrect Fasteners

Even high-quality Mounting Brackets cannot perform properly if they are secured with the wrong bolts or hardware.

Using undersized, low-strength, or incompatible fasteners may lead to loose connections and unstable equipment. Always follow the manufacturer's specifications for bolt size, torque values, and recommended hardware to ensure a secure installation.

Mistake #4: Ignoring Load Distribution

Every Mounting Bracket is designed to distribute forces across the equipment structure. Poor placement can concentrate stress in one area, increasing the risk of structural damage.

Before installation, evaluate how loads will be transferred throughout the system to ensure the brackets are positioned for balanced support.

Mistake #5: Failing to Inspect Before Installation

Damaged or worn Mounting Brackets should never be installed.

Before assembly, inspect each bracket for cracks, corrosion, deformation, or manufacturing defects. Installing compromised components can affect equipment performance and create avoidable safety risks.

Routine inspections also help identify issues before they become costly failures.

Mistake #6: Overlooking Environmental Conditions

Industrial environments often expose equipment to moisture, chemicals, dust, vibration, or extreme temperatures.

Selecting Mounting Brackets made from materials that suit the operating environment is essential. For corrosive or outdoor applications, corrosion-resistant materials such as stainless steel may provide longer service life and improved reliability.

Best Practices for Installing Mounting Brackets

To ensure optimal performance, follow these installation guidelines:

• Select Mounting Brackets designed for your specific application.
• Verify compatibility with Gas Springs, Hydraulic Dampers, or Linear Actuators.
• Maintain proper alignment during installation.
• Use manufacturer-recommended fasteners and torque specifications.
• Inspect all components before assembly.
• Perform routine maintenance and periodic inspections after installation.

These practices help reduce downtime while extending the life of both the brackets and connected equipment.

Why Choose Newtone Gas Springs?

At Newtone Gas Springs, we offer precision-engineered Mounting Brackets designed to provide secure, dependable support for a wide range of industrial motion control applications. Our brackets are manufactured for durability, accurate fitment, and long-term performance, ensuring reliable operation in demanding environments.

Whether you're installing new equipment or replacing existing hardware, our team can help you select the right Mounting Brackets for your application.

Final Thoughts

Although they are often overlooked, Mounting Brackets are essential components that directly affect equipment performance, safety, and longevity. Avoiding common installation mistakes such as poor alignment, incorrect hardware selection, and improper load distribution helps ensure smooth operation and minimizes maintenance costs.

With high-quality Mounting Brackets from Newtone Gas Springs, businesses can improve equipment reliability, enhance safety, and achieve long-lasting performance across a variety of industrial applications.